Switch module

The Switch module takes care of basic input from things like buttons and switches and controls simple devices like fans and pumps.

It is an incredibly versatile tool that allows you to setup a lot of on-off type systems. It listens to input pins and outputs custom G/M-codes or accepts custom G/M-codes and set outputs to GPIO pins.

This allows you to do one of the following:

  • Make a G-code control an output GPIO pin
  • Make a GPIO input pin cause a G/M-code to be executed
  • Make a GPIO pin control another GPIO pin (this may not work anymore)

You can create several different switch modules to fit your needs, within the same configuration file.

If you come from the industry, the Switch module is Smoothie’s implementation of a Programmable Logic Controller feature.

Configuration

Like TemperatureControl, there can be multiple Switch modules. All you need to do is give each module its own name in the config file.

switch.fan1.enable                        true
switch.fan1.output_pin                    2.7
etc ...

switch.fan2.enable                        true
switch.fan2.output_pin                    2.6
etc ...

switch.zplus10.enable                     true
switch.zplus10.input_pin                  1.7
switch.zplus10.output_on_command          G91G0Z10G90      # G90 and G91 switch to relative positioning then back to absolute

etc ...

All options

| Option | Example value | Explanation | | —— | ————- | ———– |

Switch Module Options

The Switch module is a versatile module that can be used to do many different things.

It uses commands or pins as inputs, to send commands or switch pins as output.

Configuration Options

Parameter Default Description
switch.module_name.enable true Create and enable a new Switch module if set to true. Switch modules use commands or pins as inputs, to send commands or switch pins as output. Note this module is very versatile and can be used to do many different things. Parameters that are not defined will be ignored.
switch.module_name.input_pin 2.11 When this pin becomes high the switch changes to the ON state, and when it becomes low the switch changes to the OFF state. ( see the input_pin_behavior option for more details )
switch.module_name.input_pin_behavior momentary If set to momentary when the input pin becomes high the switch changes to the ON state, and when it becomes low the switch changes to the OFF state. If set to toggle the input pin toggles the switch’s state between ON and OFF.
switch.module_name.input_on_command M106 Calling this command sets the switch ON
switch.module_name.input_off_command M107 Calling this command sets the switch OFF
switch.module_name.subcode 1 the subcode that the input on or input off commands respond to M106.1
switch.module_name.output_on_command abort This command is called when the switch changes to the ON state
switch.module_name.output_off_command resume This command is called when the switch changes to the OFF state
switch.module_name.output_pin 2.6 This pin will be set low when the switch is OFF, and high when the switch is ON
switch.module_name.output_type pwm Sets the type of output for the output_pin, if set to digital the pin can only be low or high, and if set to pwm the pin can be set to any Sigma-Delta PWM value between 0 and 255 using the S parameter, for example : M106 S127. If set to hwpwm will use Real PWM, but the selected output pin must be PWM capable. The S value will be the duty cycle in percent, NOTE the default is none which will disable the output entirely. Can also be set to swpmw for software-emulated ( non-hardware ) pwm, that will be slower, but will not interfere with hardware pwm peripherals like a laser module.
switch.module_name.startup_state false Startup state of the switch. If set to false the module is initialized OFF, if set to true the module is initialized ON
switch.module_name.startup_value 184 Startup value of the switch if the output_type is any kind of pwm. startup_state must be false for this to take effect. It is also the value the hwpwm or swpwm is set to on HALT.
switch.module_name.default_on_value 184 Default on setting value of the switch if the output_type is swpwm or hwpwm. It is also the value the hwpwm or swpwm is set to when startup_state is true
switch.module_name.max_pwm 210 Maximum value for the PWM output. (only used for pwm output type, not for hwpwm)
switch.module_name.pwm_period_ms 20 Period used by the H/W and S/W PWM, 20ms is 50Hz which is the default if not set
switch.module_name.failsafe_set_to 0 0 or 1 what to set the output pin to in case of a crash or HALT condition
switch.module_name.ignore_on_halt false set to true to not set the failsafe or startup_value value when a HALT condition is triggered
For more information about using the Switch module, see the main Switch documentation page.

Startup State

The initial internal state of the switch at boot is set by the startup_state setting, which should be set to “true” or “false”.

Also remember that individual pins can be inverted with a ! ( see Pin Configuration ). Default is false.

There is also a startup_value setting that sets the default analog value used for pwm on an output pin. This value defaults to always on.

switch.fan1.startup_state                 false
switch.fan1.startup_value                 127

Input and Output Pins

NOTE a switch can have either an input pin defined or an output pin but not both. If for some reason you needed an input pin to control one or more output pins you could define two (or more) switches, one input and one or more outputs. Then the input pin would define the M-codes that turn on/off the output pins in its output_on_command (and/or its output_off_command).

Input Pin

This setting will enable a pin that can be used to change the state of the switch. For example, a button can be configured that toggles the state of a fan. By default input_pin is set to “nc” which stands for “not connected”.

There is also a behavior setting for the input pin. Currently the valid options are momentary (default) and toggle.

The toggle behavior allows a momentary button to behave like an on-off toggle switch. If you are connecting a physical toggle switch you would probably want the behavior set to momentary.

switch.fan1.input_pin                     1.7!
switch.fan1.input_pin_behavior            toggle

Output Pin

Set this config value to drive an output pin based on the internal state of the Switch module. Remember that the pin can always be inverted with a ! ( see Pin Configuration ).

switch.fan1.output_pin                    2.7
switch.fan1.output_type                  pwm             # pwm output settable with S parameter on the on command
switch.fan1.max_pwm                     255               # sets the max pwm for this pin

To set an output pin to be non-pwm so it just turns on or off set output_type digital

switch.psu.output_type                    digital           # just on or off
switch.psu.output_pin                      1.30o!          # set to open drain, inverted to control an ATX PSON signal

Output type

There are four different output types: digital, pwm, swpwm and hwpwm, the default is none so no output pin is configured. (The names MUST be lower case)

Note that pwm is actually SigmaDelta Modulation and will allow you to set PWM intensity via the S parameter to your G-codes, values between 0 and max_pwm are accepted, which is usually 255.

hwpwm is PWM controlled by the Hardware, and is PWM compatible with Hobby servos/bltouch and ESCs. The S parameter specifies the duty cycle in percent, and for a typical servo will be between 5% and 10% (1ms to 2ms when running at 50Hz) for a 180° turn. the default frequency is 50Hz but can be set with the pwm_period_ms config setting.

swpwm is PWM emulated by the software, and is PWM compatible with Hobby servos/bltouch and ESCs. And is otherwise similar to hwpwm. This is useful if your hwpwm clock must be set to a very high value for example for the laser module, as this would mean a hwpwm switch would need to have the same high value which can be incompatible with some hardware. Having a lower frequency swpwm allows for both the laser module and servos/bltouch control.

Commands and Gcodes

There are also a set of config settings that allow the Switch module to both generate and react to Gcodes as necessary. The input_on_command is also able to read an S parameter to set an analog value for pwm over the output pin. This allows things like driving a fan at less than full speed or dimming an led.

switch.fan1.input_on_command              M106     # any command that starts with this exact string turns this switch on
switch.fan1.input_off_command             M107     # any command starting with this exact string turns off the switch

In addition to input_on_command and input_off_command there are also corresponding config settings output_on_command and output_off_command. Offhand, it seems unlikely that a single switch module would need to use both input_ and output_ commands.

If you want to learn more about this module, or are curious how it works, Smoothie is Open-Source and you can simply go look at the code, here.

Examples

Fan

This configuration will allow you to control a fan using the standard reprap G-codes for controlling a fan

This is already present in the default configuration file

# Switch module for fan control
switch.fan.enable                            true             # Enable this module
switch.fan.input_on_command                  M106             # This switch is turned on when M106 is sent
switch.fan.input_off_command                 M107             # This switch is turned off when M107 is sent
switch.fan.output_pin                        2.6              # This pin is turned on when this switch is turned on, and vice-versa
switch.fan.output_type                       pwm              # PWM output settable with S parameter in the input_on_comand
#switch.fan.max_pwm                          255              # Set max PWM for the pin default is 255

Hobby Servo

This configuration will allow you to control a servo using the standard reprap G-codes for controlling a servo.

M280 S5 would be fully to the left and M280 S10 would be fully to the right.

# Switch module for servo control using S/W PWM
switch.servo.enable                            true             # Enable this module
switch.servo.input_on_command                  M280             # M280 S7.5 would be midway
switch.servo.input_off_command                 M281             # Same as M280 S0 0% duty cycle, effectively off
switch.servo.output_pin                        3.25             # May be any spare pin
switch.servo.output_type                       swpwm            # Software pwm output settable with S parameter in the input_on_command
#switch.servo.pwm_period_ms                    20               # set period to 20ms (50Hz) default is 50Hz
#switch.servo.startup_state                    false            # false uses startup_value on boot true uses default_on_value
#switch.servo.startup_value                    7.43             # On boot and HALT it will set this PWM value
#switch.servo.default_on_value                 3.3              # This PWM value will be set if M280 doe snot have an S parameter, it is also the value used if startup_state is true
# Switch module for a second servo control using H/W PWM
switch.servo2.enable                            true             # Enable this module
switch.servo2.input_on_command                  M280             # M280.1 S7.5 would be midway
switch.servo2.input_off_command                 M281             # Same as M280.1 S0 0% duty cycle, effectively off
switch.servo2.subcode                           1                # M280.1 will trigger this switch
switch.servo2.output_pin                        3.26             # Must be a PWM capable pin
switch.servo2.output_type                       hwpwm            # H/W pwm output settable with S parameter in the input_on_command

To find a PWM-capable pins, see Pinout

Power supply control


layout: default title: Power Supply Control —

Power Supply Control

This page describes how to control your power supply’s ON/OFF signal from Smoothie using the Switch module.

This allows your board to automatically turn the power supply on or off when needed, such as at the start or end of a job.


Method 1: Direct Connection to ATX PS_ON

Here is how to control an ATX power supply’s ON/OFF signal from a bare pin connected to the PS_ON signal:

switch.psu.enable                            true             # turn atx on/off
switch.psu.input_on_command                  M80              # command to turn on
switch.psu.input_off_command                 M81              # command to turn off
switch.psu.output_pin                        0.25o!           # open drain, inverted
switch.psu.output_type                       digital          # on/off only
switch.psu.failsafe_set_to                   1                # so the ATX turns off on a system crash
#switch.psu.ignore_on_halt                    true             # so the ATX does not turn off on a HALT condition (like limit trigger)
                                                               # However leave commented or set to false if you want the ATX to turn off for an over heat fault condition
Note: This uses the PSON pin on the power supply, which should be open-drain, thus the o in 0.25o!.

Method 2: Using a MOSFET or SSR

Here is how to control an ATX power supply’s ON/OFF signal from a small MOSFET connected to the PS_ON signal, or to an SSR which powers a non-ATX PSU:

switch.psu.enable                            true             # turn atx on/off
switch.psu.input_on_command                  M80              # command to turn on
switch.psu.input_off_command                 M81              # command to turn off
switch.psu.output_pin                        2.4              # small mosfet (NB not inverted)
switch.psu.output_type                       digital          # on/off only
#switch.psu.ignore_on_halt                    true             # so the PSU does not turn off on a HALT condition (like limit trigger)
                                                               # However leave commented or set to false if you want the PSU to turn off for an over heat fault condition
Tip: When using a MOSFET, note that the pin is NOT inverted (no ! after the pin number), unlike the direct connection method.

G-code Commands

Once configured, you can control your power supply with these commands:

Command Function
M80 Turn power supply ON
M81 Turn power supply OFF

Safety Considerations

Failsafe Behavior

The failsafe_set_to parameter ensures that if Smoothie crashes, the power supply will turn off automatically.

This is a critical safety feature.

Halt Behavior

The ignore_on_halt parameter determines whether the power supply should turn off when Smoothie enters a HALT condition (such as when a limit switch is triggered).

Options:

  • Commented out or set to false - Power supply will turn off on HALT conditions, including overheat faults (recommended for safety)
  • Set to true - Power supply stays on during HALT conditions from limit switches, but this may prevent automatic shutdown during dangerous conditions

Further Reading

Pause when out of filament

This configuration allows you to use a pin to detect when the machine is out of filament. When the switch is hit by the filament not being present, the machine is put into pause.

Another switch is configured to allow you to resume the machine once the button is pressed.

Additional configuration allows you to specify commands that are executed when the machine suspends, and when it resumes.

switch.filamentout.enable                true                     # Enable this module
switch.filamentout.input_pin             1.30^                    # Pin where filament out button is connected
switch.filamentout.output_on_command     suspend                  # Suspend command

switch.resume.enable                     true                     # Enable this module
switch.resume.input_pin                  1.31^                    # Pin where resume button is connected
switch.resume.output_on_command          resume                   # Resume command

after_suspend_gcode                      G91_G0E-5_G0Z10_G90_G0X-50Y-50        # Gcode to run after suspend, retract then get head out of way
before_resume_gcode                      G91_G1E1_G90                          # Gcode to run after temp is reached but before resume - do a prime

Note, there is a real filament detector module which works much better than this, see filament-detector.

Suspend and resume buttons

This configuration allows you to set a suspend button, and a resume button.

switch.suspend.enable                true                     # Enable this module
switch.suspend.input_pin             1.30^                    # Pin where pause button is connected
switch.suspend.output_on_command     suspend                  # Suspend command

switch.resume.enable                 true                     # Enable this module
switch.resume.input_pin              1.31^                    # Pin where resume button is connected
switch.resume.output_on_command      resume                   # Resume command

after_suspend_gcode                  G91_G0E-5_G0Z10_G90_G0X-50Y-50        # Gcode to run after suspend, retract then get head out of way
before_resume_gcode                  G91_G1E1_G90                          # Gcode to run after temp is reached but before resume - do a prime

layout: default title: Stopping Smoothie —

Stopping Smoothie

There are several different ways to stop Smoothie during operation, each with different behaviors and use cases.

Understanding these methods is important for safe operation and troubleshooting.


Stop Methods Comparison

Command G-code Movement Heaters File playing Recoverable Documentation
abort M26 Stops SDCARD print immediately Not affected Aborts Position maintained, file must be restarted Player
suspend M600 Stops once queue is empty Turned off (if option enabled) Paused, can be resumed Yes, with resume or M601 Player
Kill button M112 Stops instantly (if button), waits for buffer (if host) Turned off Aborted No, position lost, home required supported-g-codes
Control-X - Stops instantly, works during streaming Turned off Aborted No, position lost, home required -

Detailed Method Descriptions

Abort Command (abort / M26)

Stops the execution of a file being played from SDCARD.

Behavior:

  • Completes the current G-code
  • Stops immediately after that
  • Discards the rest of the queued commands
  • Attempts to maintain the correct position after the abort
  • Heaters remain at their current state

Use Case: Quick stop of a print job while preserving position and keeping heaters on.

Recovery: Position is maintained, but the file must be restarted from the beginning.

Documentation: Player module


Suspend Command (suspend / M600)

Suspends the execution of a file being played from SDCARD or being streamed from a host.

Behavior:

  • Stops once the movement queue is empty
  • All state is saved
  • Heaters turned off by default (configurable)
  • Jogging and extruding are allowed during suspension
  • Can be resumed with resume or M601

Use Case: Mid-print filament change or filament out detection.

Host Support: Requires upstream support. Currently Pronterface and OctoPrint support it. Other hosts need to be manually paused.

Recovery: Yes, fully recoverable with position maintained.

Documentation: Player module


Kill Button / M112

Emergency stop that instantly halts all operations.

Behavior:

  • If kill button pressed: Stops instantly
  • If M112 issued from host: Has to wait for the receive buffer to have room
  • All heaters turned off
  • File playing aborted
  • Position is lost
  • System enters Halt state until M999 is sent

Use Case: Emergency situations requiring immediate stop.

Recovery: No, position is lost. Homing will be required.

Documentation: Supported G-codes, Kill Button

Warning: Using the kill button or M112 will cause position loss. You must home all axes before continuing normal operation.

Control-X

Sends a control character to stop Smoothie instantly.

Behavior:

  • Works at any time, even when streaming
  • Same effect as the kill button
  • All heaters turned off
  • File playing aborted
  • Position is lost
  • System enters Halt state until M999 or $X is sent

Use Case: Emergency stop from terminal/console when streaming G-code.

Recovery: No, position is lost. Homing will be required.


Halt State

When the kill button is pressed (or there is a temperature fault, M112 is issued, a limit switch is hit, or other error), the system enters the Halt state.

Halt State Behavior

Halt State Indicators:
  • Play LED flashes
  • Any command issued from host gets a !! response (with a few exceptions)
  • PSU may be turned off if a PSU Switch is defined

Clearing Halt State

The Halt state can be cleared by:

  1. Issuing M999 from the host
  2. Holding the flashing kill button for 2 seconds
  3. Using the LCD panel (if equipped)

Using Buttons and Sensors

Tip: All stop commands can be triggered by a button or a sensor if a Switch module is configured to do so. This allows for physical emergency stop buttons or automatic stopping based on sensor conditions.

Best Practices

For Normal Operation

  • Use suspend/resume (M600/M601) for planned interruptions like filament changes
  • Use abort when you need to stop quickly but keep heaters on

For Emergencies

  • Use the kill button or Control-X for immediate emergency stops
  • Remember that position will be lost and homing will be required

Recovery After Emergency Stop

  1. Clear the Halt state with M999
  2. Home all axes before attempting further movement
  3. Check that heaters are at safe temperatures before proceeding
  4. Verify machine state before resuming work

Further Reading

Suspend/resume single button

This configuration allows you to set a single button to both pause and resume the machine

switch.pause.enable                true                     # Enable this module
switch.pause.input_pin             1.30^                    # Pin where pause button is connected
switch.pause.output_on_command     suspend                  # Suspend command
switch.pause.output_off_command    resume                   # Resume command
switch.pause.input_pin_behavior    toggle                   # This pin toggles between it's on and off states each time it is pressed and released

after_suspend_gcode                  G91_G0E-5_G0Z10_G90_G0X-50Y-50        # Gcode to run after suspend, retract then get head out of way
before_resume_gcode                  G91_G1E1_G90                          # Gcode to run after temp is reached but before resume - do a prime

Spindle control button

This configuration allows you to set a single button to start and stop your spindle.

switch.spindle.enable                true                     # Enable this module
switch.spindle.input_pin             1.30^                    # Pin where pause button is connected
switch.spindle.output_on_command     M3                       # Command to turn the spindle ON eg M3 S1000  
switch.spindle.output_off_command    M5                       # Command to turn the spindle OFF
switch.spindle.input_pin_behavior    toggle                   # This pin toggles between it's on and off states each time it is pressed and released

Laser power supply

For the enable ( TTL ) pin on a CO2 laser PSU, for power control use the Laser module.

# Switch module for laser TTL control
switch.laser.enable                            true             # Enable this module
switch.laser.input_on_command                  M106             # Turn ON when M106 is sent
switch.laser.input_off_command                 M107             # Turn OFF when M107 is sent
switch.laser.output_pin                        1.31             # Pin to control, to be connected to the laser power supply's TTL input

Note this is now supported by the laser module itself, where the pin is automatically toggled, using the laser_module_ttl_pin configuration option.

However, if you are not using that functionality, this allows you to turn the laser power supply using G-codes.

Setting up a reset button

Smoothie has a reset button, and you can wire an external button to that ( see Pinout ).

However, maybe you have an existing Panel, which has a button on it, and you want to turn that into a reset button.

If that’s the case, you can setup a switch module to read whatever pin you wired that button to, and make it trigger the reset command whenever it is pressed, like this:

switch.reset.enable                true                     # Enable this module
switch.reset.input_pin             1.30^                    # Pin where reset button is connected
switch.reset.output_on_command     reset                    # Command to reset the board

Homing a multi-motor axis.

Let’s say your machine has a Y or Z axis that has not one, but two or more stepper motors.

If each of those has a separate stepper motor driver, and a separate endstop at the end, you can do something neat: multi-stage homing for auto-levelling/axis alignment.

The way this is accomplished is fairly simple:

  • Set up switch modules to control the enable pin of each motor
  • Enable and home each axis in turn

Here is how you would set up switch modules for two stepper motor drivers:

# Switch module for first Z stepper motor driver
switch.z-1.enable                            true             # Enable this module
switch.z-1.input_on_command                  M1001            # Turn ON 
switch.z-1.input_off_command                 M1011            # Turn OFF 
switch.z-1.output_pin                        1.31             # Pin to control enable pin of driver

# Switch module for second Z stepper motor driver
switch.z-2.enable                            true             # Enable this module
switch.z-2.input_on_command                  M1002            # Turn ON 
switch.z-2.input_off_command                 M1012            # Turn OFF 
switch.z-2.output_pin                        1.30             # Pin to control enable pin of driver

For wiring, simply wire pin 1.31 to the enable pin of the first stepper driver and pin 1.30 to the enable pin of the second stepper driver.

Wiring the same way you’d wire step and direction signals in the [external drivers documentation](http://smoothieware.org/general-appendixes#external-drivers). ( note that if you will be using Open-Drain wiring, you need to add “o!” to your pin numbers, same as for step and dir ).

You also need to wire the endstops so that a trigger is detected when either is triggered. This means if your endstops are wired as NC, you wire them in series, and if they are wiride as NO, you wire them in parralel.

And of course, both step and dir pins for the two stepper drivers must be wired in parralel to the same pins on the Smoothieboard.

Finally, when homing, you can’t simply issue G28, you have to issue a series of commands, which you can put at the beginning of your gcode files, or in your on_boot.gcode file ( which will be executed at boot time ).

Here is an example:

M1001        ; Activate both stepper drivers
M1002        ; Same
G1 Z10       ; Go up to make sure no endstop is hit
G28 Z0       ; Home the Z axis ( two motors together ) until one of the two endstops is hit
M1012        ; Desactivate the second stepper driver so we can home only the first one
G28 Z0       ; Home the first stepper motor/driver alone. First Z is now level
M1002        ; Re-activate second stepper driver so we can home only the second one
M1011        ; Desactivate the first stepper driver
G28 Z0       ; Home the second stepper motor driver. Second Z is now level.
M1001        ; Re-activate the first stepper driver, both stepper drivers are now active
             ; Z is now level relative to it's two endstops, and can be used normally as if it were a single axis.

Note if both your endstops are wired in parralel, you’ll need to retract off one endstop before you can use the next one. As long as you retract by the same length for each endstop you’ll be fine.

Alternative wiring

Note that with the first wiring, we rely on the enable pin to make sure that the drivers ignore step-dir instructions when we want to home the other axis.

However on some drivers, this will also turn off power to the motors