Spindle Control with a MOSFET

If you are not using a VFD, and your spindle motor is a DC motor of low enough power, you can control it directly using the MOSFETs on the Smoothieboard.

The power must be low enough in both voltage and current, including any current extremes when stalled.

Overview

MOSFETs are present on-board, but have limited current capacity (up to 12A).

They need to be protected by a ‘flyback’ diode when controlling a motor, electromechanical relay or other inductive load.

For more information, see:

Motors have the property of inductance, which is the electrical equivalent of inertia.

The motor current will continue to flow after the MOSFET is switched off, because the energy stored in the inductor by the current does not instantly disappear.

The current will decrease as the stored energy is dissipated.

This current flow results in the voltage across the motor reversing and increasing (or “spiking”) until the current finds a path to flow.

An appropriately connected ‘flyback’ diode with sufficient voltage and current ratings will provide a safe, intended path for the motor current.

Without a diode, when the MOSFET turns off the motor voltage will spike up until the current finds an unintended path.

Typically this degrades or immediately destroys the MOSFET and perhaps other circuitry such as that driving the MOSFET gate.

Connect the diode in reverse across the motor (when the MOSFET is on, it must NOT cause power to flow through the diode).

Connect the anode (‘arrow’) to the MOSFET Drain terminal and the cathode (‘bar’, often marked by a line on the package) to the motor power supply.

The diode rating should be rated with Voltage exceeding the maximum expected supply voltage by at least 20% (usually low cost to get a higher voltage rating).

And (conservatively) Current at least equal to half the motor current (the current through the diode will not be continuous).

An example part number is 6A4-T, rated 6A and 400V, under $1 USD.

The same considerations apply to other inductive loads such as solenoid valves and relay coils.

Solid state relays are controlled via a GPIO pin, and can control higher loads.

But are on/off only (no control of the exact amount of power sent via PWM).

For more information about SSRs, see this appendix.

Critical Warning: It is critical that you add a diode across your motor if you are going to control it with a Smoothieboard. If you do not do this, you are absolutely guaranteed to destroy the MOSFET, and possibly the Smoothieboard.

Important Note

A MOSFET cannot provide power if it is not provided power via an input.

Make sure you properly connect both the input power and output connections.

MOSFETs

MOSFETs

Warning Safety Warning: If it will burn your skin, don't touch it. Simple.

Smoothie has up to 6 MOSFET controls (6 on 5X, 4 on 4X, and 2 on 3X).

The MOSFETs act as switches to ground: loads must be connected between the power source and the MOSFET switched terminal.

When the MOSFET is switched on, power will be applied to the load.

When the MOSFET is switched off, power will be removed, because one load terminal will be essentially disconnected and current cannot flow.

The exception being inductive load ‘flyback’ switching transients, discussed above.

Connect your PSU to the power input connector for those FETs (providing power to the load), and connect your power-consuming element (be it heating element, spindle, etc.) between the power output terminal and the MOSFET terminal.

Smoothie connects/disconnects the element’s ground as needed to maintain temperature or as requested by G-codes.

There are three main pairs of MOSFETs on the board:

MOSFET Overview

Smoothieboard v2 has a simplified and safer MOSFET architecture compared to v1:

Output Type Count Current Purpose
Low-Current FETs 4 ~5A each Hotend1, Hotend2, Fan1, Fan2
Bed FET 1 (2× parallel) ~10-12A Heated bed
SSR Outputs 2 Milliamps Solid-state relay control

All MOSFET outputs are powered from the VFET power input (2× XT30 connectors, 30A total).

Key Safety Feature: High-Side PFET Watchdog

Enhanced Safety
The 4 low-current FETs share a common +VFET rail controlled by a high-side P-channel MOSFET (PFET) watchdog. The firmware can instantly kill power to all 4 outputs if a thermal runaway or fault is detected.

How it works:

  • All 4 low-current FETs (hotends, fans) connect to a shared +VFET power rail
  • This rail is controlled by a high-side PFET watchdog
  • If any low-side FET fails shorted (stuck ON), the high-side PFET can still disconnect power
  • Provides an additional layer of protection against thermal runaway

Bed FET Independence:

  • The heated bed FET is NOT controlled by the high-side PFET watchdog
  • This is deliberate: allows the bed to remain on even if other FETs are shut down
  • Bed thermal runaway protection is handled directly by firmware

Low-Current FETs (Hotends, Fans)

Specification Value
Outputs 4 (hotend1, hotend2, fan1, fan2)
Current Rating ~5A per output
Voltage Up to 24V
Power Source Shared +VFET rail
Safety High-side PFET watchdog
Control PWM capable (firmware-controlled frequency)
LED Indicators Yes (per output)

Bed FET

Specification Value
Configuration 2× MOSFETs in parallel
Combined Current ~10-12A
Voltage Up to 24V
Power Source Direct from VFET (not through PFET watchdog)
Control PWM capable
LED Indicator Yes
Heated Bed Power Calculation
200W bed @ 12V: 16.7A - Consider using an external SSR
200W bed @ 24V: 8.3A - Within bed FET capacity

SSR Outputs

Specification Value
Outputs SSR1, SSR2
Type Logic-level (3.3V or 5V signal)
Current Milliamps (for SSR coil drive)
Use Cases Solid-state relay control, auxiliary outputs

Use SSR outputs to control external solid-state relays for:

  • High-power heated beds (>12A)
  • AC-powered heaters
  • Other high-current loads

Power LED Indicators

Each MOSFET output has its own LED indicator showing when it’s active:

  • Hotend1 LED: Hotend 1 heater active
  • Hotend2 LED: Hotend 2 heater active
  • Fan1 LED: Fan 1 active
  • Fan2 LED: Fan 2 active
  • Bed LED: Heated bed active
  • Big MOSFET pair: Their outputs are labeled P2.7 and P2.5 on the schematic, the input connector for them is found between them. They are found on the 4X and 5X boards. To power those MOSFETs, you need to provide them with power by wiring their power input to the power supply.

  • Small MOSFET pair: Their outputs are labeled P2.6 and P2.4 on the schematic, the input connector for them is found by their side, between P2.6 and P1.23. They are found on all of the boards. To power those MOSFETs, you need to provide them with power by wiring their power input to the power supply.

  • Mixed MOSFET pair: Their outputs are labeled P1.22 and P1.23 on the schematic. The pair is called “mixed” because it consists of one big MOSFET and one small MOSFET. They do not have a specific input, they take power directly from VBB (the Stepper motors power input described in the Stepper Motors chapter). To power those MOSFETs, you need to provide them with power by wiring their power input (which is the same as the one for the stepper motors) to the power supply.

Multiple Power Inputs: Contrary to other boards, Smoothieboard does not have a single power input, but multiple power inputs.

This allows you to use different voltages for different things if you want, and makes it easier to use more current as the current is shared between more connectors. It does mean wiring one or two more connectors though.

If you are trying to control MOSFETs and they are not turning on, make sure you provided power to their power input.

MOSFETs list:

MOSFET group MOSFET name Controlling pin Output connector Input method Voltage Current
Big MOSFETs First big MOSFET 2.7 X15 Big MOSFETs power input X13 12-24V 12.5A max
Big MOSFETs Second big MOSFET 2.5 X10 Big MOSFETs power input X13 12-24V 12.5A max
Small MOSFETs First small MOSFET 2.4 X7 Small MOSFETs power input X6 12-24V 3A max
Small MOSFETs Second small MOSFET 2.6 X8 Small MOSFETs power input X6 12-24V 3A max
Mixed MOSFETs Third big MOSFET 1.23 X16 VBB (motor) input 12-24V 12.5A max
Mixed MOSFETs Third small MOSFET 1.22 X9 VBB (motor) input 12-24V 3A max

MOSFETs diagram

Polarity Important: MOSFET power inputs have a polarity, make sure you connect + on that connector to + on your PSU, and - to - on the PSU.

Heater elements, however, do not have a polarity, so you do not have to worry about polarity on the outputs.

If you are using another output element like a Peltier or a Spindle, you need to be careful to respect the polarity for the outputs too.

Never use the big MOSFETS for more than 12.5A (and monitor connector and MOSFET temperatures at that current use, too much heating can be a sign of a bad wire connection), and the small MOSFETS should never be used for more than 3A.

Trying to power a 40W (or more) hotend cartridge heater at 12V with the small FETs will destroy them, usually locking (melting) them to the “ON” state (shorted) and possibly destroying the circuitry driving the MOSFET gate.

If you need to control more than 12 Amps, you cannot do it with one of the MOSFETS on board, however, you can use a Solid State Relay.

For information see the Solid State Relay Appendix on this page.

Alternative Power Method: In the case of both the Big MOSFETS pair and the Small MOSFETS pair, you take power from the PSU (Power Supply Unit) to them via their respective power input connectors.

There is an alternative, however (for currents up to 2 Amps or 4 Amps). For each pair, you can use jumpers (one jumper for the small MOSFETS pair (JP28), two parallel jumpers for the two big MOSFETS pair (JP11 and JP27)).

If you solder the pins for those OR connect a jumper to those pins, closing the circuit to VBB (the stepper motors power input), allowing you to take the power from those MOSFETS from the same place as the stepper motors do.

In the case of the big MOSFETS, you have to solder and put in place two jumpers, in parallel, in order to handle more current.
Jumper Current Limitation: However, WARNING, each jumper is rated for only 2A of current.

This means you cannot use this way of powering your MOSFETS if you are going to use more than 2A (for the small MOSFETS) or 4A (for the big MOSFETS, with both jumpers used, for 2 x 2A).

Do not use the jumpers to power a heated bed, for example, as it uses much more than 4A.

Wiring MOSFET Outputs

Power Connection

All MOSFET outputs on Smoothieboard v2 are powered from the VFET power input:

Simplified Wiring
Unlike v1, Smoothieboard v2 has a single VFET power input (2× XT30 connectors) that powers ALL MOSFET outputs. No separate power inputs for different MOSFET groups!

Wiring steps:

  1. Connect your 12-24V power supply to the VFET XT30 connectors
  2. Connect your heaters/fans between the MOSFET output terminals and ground
  3. That’s it - no jumpers or multiple power connections needed!

MOSFET Output List

Output Type Current Typical Use
Hotend1 Low-current FET ~5A First hotend heater
Hotend2 Low-current FET ~5A Second hotend heater
Fan1 Low-current FET ~5A Part cooling fan
Fan2 Low-current FET ~5A Auxiliary fan
Bed Dual parallel FETs ~10-12A Heated bed
SSR1 Logic output mA External SSR control
SSR2 Logic output mA External SSR control

Polarity and Safety

Polarity Important: MOSFET power inputs have a polarity, make sure you connect + on your PSU to the + terminal on the XT30 connectors.

Heater elements (resistive) do not have a polarity, so you do not have to worry about polarity on the outputs.

If you are using a Peltier element or a DC motor, you need to respect the polarity for the outputs.

High-Current Loads (>12A)

If you need to control more than 10-12A (the bed FET limit), use the SSR outputs to control an external Solid State Relay:

  • SSR1/SSR2 provide logic-level signals to drive SSR coils
  • Use a properly rated SSR for your load (e.g., 40A SSR for AC-powered heated beds)
  • SSRs are recommended for AC mains-powered heaters

For information see the Solid State Relay Appendix.

In order to configure your Smoothieboard to use a specific MOSFET, you need to know which pin corresponds to which MOSFET.

Here is a recapitulating table to help you find that out:

MOSFETs Table

This page documents the MOSFET outputs available on Smoothieboard and their specifications.

MOSFETs are used to control high-power devices like heated beds, hotends, fans, and other accessories.

MOSFET Specifications
MOSFET Pair Big MOSFETS Small MOSFETS Mixed MOSFETS      
Label on diagram P2.7 P2.5 P2.4 P2.6 P1.23 P1.22
Digital output pin 2.7 2.5 2.4 2.6 1.23 1.22
Power Input Between P2.7 and P2.5 Between P2.6 and P1.23 Taken from VBB      
Size Big Big Small Small Big Small
Maximum current 12A 12A 3A 3A 12A 3A
Used by default for Heated bed   Hotend 0 Fan Hotend 1  
Understanding MOSFET Pairs

Smoothieboard has three MOSFET pairs:

Big MOSFETs Pair (P2.7 and P2.5)
  • Current capacity: 12A each
  • Power input: Shared between the two outputs (between P2.7 and P2.5 terminals)
  • Typical use: Heated bed (high current devices)
  • Note: Both outputs share the same power input
Small MOSFETs Pair (P2.4 and P2.6)
  • Current capacity: 3A each
  • Power input: Shared between the two outputs (between P2.6 and P1.23 terminals)
  • Typical use: Hotend 0 and fan (moderate current devices)
  • Note: Both outputs share the same power input
Mixed MOSFETs Pair (P1.23 and P1.22)
  • Current capacity: P1.23: 12A, P1.22: 3A
  • Power input: Taken directly from VBB (main power supply)
  • Typical use: P1.23 for Hotend 1, P1.22 for accessories
  • Note: These outputs use the main VBB power supply
Output Controlling Pin Current Rating Typical Use
Hotend A PJ6 ~5A Primary hotend heater
Hotend B PJ7 ~5A Secondary hotend heater
Fan 1 PJ8 ~5A Part cooling fan
Fan 2 PJ9 ~5A Auxiliary fan
Bed PJ10 ~10-12A Heated bed (dual parallel FETs)
SSR1 Logic output mA External SSR control
SSR2 Logic output mA External SSR control
Understanding MOSFET Outputs

Smoothieboard v2 has a simplified MOSFET architecture:

Low-Current FETs (Hotend A, Hotend B, Fan 1, Fan 2)
  • Current capacity: ~5A each
  • Power input: Shared VFET rail (2× XT30 connectors)
  • Safety feature: High-side PFET watchdog can cut power to all 4 outputs
  • Note: All share the same power source, controlled by safety watchdog
Bed FET
  • Current capacity: ~10-12A (dual parallel MOSFETs)
  • Power input: Direct from VFET (not through PFET watchdog)
  • Typical use: Heated bed
  • Note: Independent of safety watchdog for bed stability
SSR Outputs
  • Current capacity: Milliamps (logic level signals)
  • Use: Control external solid-state relays for high-power loads
Important Safety Notes
Current Limits: Do not exceed the maximum current ratings. Big MOSFETs can handle up to 12A, small MOSFETs up to 3A. Exceeding these limits can damage the board. Shared Power: MOSFETs in the same pair share their power input. Make sure your power supply can handle the combined load of both outputs in a pair.
Configuration

To configure a MOSFET output in your config file, use the appropriate pin number from the “Digital output pin” row.

Example for configuring a heated bed on P2.7:

temperature_control.bed.heater_pin     2.7

Example for configuring a hotend on P2.4:

temperature_control.hotend.heater_pin  2.4

Example for configuring a heated bed on P2.7:

[temperature_control.bed]
heater_pin = 2.7

Example for configuring a hotend on P2.4:

[temperature_control.hotend]
heater_pin = 2.4

Wiring

TODO: diagram

Configuration

Now that you have located which MOSFET you are going to use for Spindle control, and what GPIO pin it corresponds to, you need to add a spindle control section to your configuration file.

We will be doing this using the Switch module.

Add this to your configuration file:

V1 Configuration (flat namespace):

# Spindle control Switch module
switch.spindle.enable                            true             #
switch.spindle.input_on_command                  M3               #
switch.spindle.input_off_command                 M5               #
switch.spindle.output_pin                        2.7              # Here we are using the first big MOSFET
switch.spindle.output_type                       pwm              # pwm output settable with S parameter in the input_on_command
switch.spindle.max_pwm                           255              # set max pwm for the pin default is 255

V2 Configuration (INI sections):

# Spindle control Switch module
[switch]
spindle.enable = true                #
spindle.input_on_command = M3        #
spindle.input_off_command = M5       #
spindle.output_pin = 2.7             # Here we are using the first big MOSFET
spindle.output_type = pwm            # pwm output settable with S parameter in the input_on_command
spindle.max_pwm = 255                # set max pwm for the pin default is 255

Controlling the Spindle

Now that everything is configured, you can use G-codes to control the Spindle.

You can do this either manually by sending G-codes directly to the board via serial or your host software, or add those G-codes to the beginning/end of your files.

You can choose the exact G-codes in the configuration.

Here we used the standard M3 to turn the Spindle ON, and M5 to turn the Spindle OFF.

If you need to choose the power (speed) of your Spindle, you can do so because the output is configured as PWM.

Simply do:

M3 S128

To set the spindle to half power/speed.

PWM values go from 0 to 255.

0 means no power to the spindle, and 255 means full power to the spindle.

Diode

Because the spindle can feed power back into the MOSFET and damage the MOSFET, you also need to wire a diode of sufficient size across the output.

See notes in the first section above.

PID Loopback Spindle Control

To get more accurate RPM control, you can use a feedback sensor.

This can be optical or a hall effect sensor, which senses the rotation of the spindle.

Smoothie then measures the real RPM of the spindle and adjusts the PWM value accordingly.

Hardware Requirements

To use this module, you need to connect your spindle to pins with proper hardware support:

  • PWM output pin: any of 1.18, 1.20, 1.21, 1.23, 1.24, 1.26, 2.0 - 2.5, 2.26, 3.25
  • Feedback sensor pin: must be in port 0 or port 2; 2.6 and 2.7 are available on smoothieboard

PID Configuration Options

V1 Setting V2 Setting Description
Enables the spindle control module. When true, the spindle module is loaded and available for G-code control (M3/M5 commands). V1 provides a dedicated spindle module with PID control, tachometer feedback, and Modbus VFD support. V2 uses a simple switch module instance for basic on/off or PWM control (no PID or feedback).
Spindle control mode. V1 supports three types: pwm (closed-loop PID control with tachometer feedback for precise RPM), analog (open-loop PWM output for VFDs/ESCs with 0-10V or PWM inputs), or modbus (RS485 communication for Modbus VFDs like Huanyang). V2 only supports: digital (on/off relay) or pwm (variable speed, open-loop only).
PWM output pin for spindle control. Must be hardware PWM-capable (2.0-2.5, 1.18, 1.20, 1.21, 1.23, 1.24, 1.26, 3.25, 3.26 on Smoothieboard). Controls spindle speed either directly (for PWM-capable spindles) or through a VFD's analog input. Pin can be inverted with ! suffix (e.g., 2.4!).
PWM frequency for spindle control. V1 uses period in microseconds (default 1000µs = 1kHz, frequency = 1,000,000 / period). V2 uses frequency in Hz via pwm1.frequency or pwm2.frequency settings. Most VFDs and spindle controllers work with 1-50 kHz. Check your VFD documentation for required frequency.
Maximum PWM duty cycle (0.0-1.0). Acts as both a safety limit and calibration factor. Some spindle controllers (like MC2100) require less than 100% duty cycle for maximum speed (MC2100 uses 0.85). Setting below 1.0 limits maximum spindle speed even when G-code requests full power, protecting the motor from overcurrent.
Controls spindle behavior during emergency stop. When false (recommended), spindle stops immediately on any halt condition (emergency stop, limit switch trigger) for safety. When true, spindle continues running during halts. This is a safety-critical setting - use with extreme caution.
Tachometer input pin for closed-loop RPM control (V1 PWM mode only). Must be an interrupt-capable pin on Port 0 or Port 2 (pin number must be 2.x or 0.x). Receives pulses from hall-effect sensor, optical encoder, or other tachometer. Used with PID controller for precise RPM maintenance. Not available in V2.
Number of tachometer pulses per spindle revolution (V1 PWM mode only). Used to calculate actual RPM from tachometer feedback. Hall-effect sensors typically provide 1 pulse per revolution, optical encoders may provide many pulses per revolution. Essential for accurate RPM calculation in closed-loop mode. Not available in V2.
Default RPM when M3 is issued without S parameter (V1 PWM mode only). If G-code contains "M3" without specifying speed, this RPM will be used. Default 5000 RPM. Only applies to PWM spindle type with feedback control. Not available in V2.
PID proportional term for closed-loop spindle control (V1 PWM mode only). Controls how aggressively the controller responds to RPM error. Higher values provide faster response but may cause oscillation. Lower values provide smoother operation but slower response. Requires tuning for specific spindle. Unit is 1/RPM. Default 0.0001. Not available in V2.
PID integral term for closed-loop spindle control (V1 PWM mode only). Eliminates steady-state error by accumulating error over time. Higher values eliminate offset faster but may cause overshoot. Set too high and system becomes unstable. Requires tuning for specific spindle. Unit is 1/(RPM × seconds). Default 0.0001. Not available in V2.
PID derivative term for closed-loop spindle control (V1 PWM mode only). Responds to rate of change of error, providing damping to reduce overshoot and oscillation. Higher values provide more damping but may slow response and amplify noise. Often set lower than P and I terms. Unit is 1/(RPM/seconds). Default 0.0001. Not available in V2.
Low-pass filter time constant in seconds for tachometer smoothing (V1 PWM mode only). Filters out noise and transient fluctuations in RPM measurement. Higher values provide more smoothing but slower response to actual speed changes. Lower values provide faster response but may amplify tachometer noise. Default 0.1 seconds. Not available in V2.
Minimum RPM when spindle is on (V1 analog mode only). When spindle is enabled, speed cannot go below this value. Prevents stalling and ensures minimum cutting speed. If G-code requests speed below min_rpm (but greater than 0), this minimum will be used instead. M5 or S0 still turns spindle completely off. VFDs typically have minimum frequency requirements. Default 100 RPM. Not available in V2.
Maximum RPM at 100% PWM (V1 analog mode only). Calibrates PWM output to spindle's maximum speed. For example, if your VFD is configured for 24000 RPM maximum and you request 12000 RPM (S12000), the system will output 50% PWM. Essential for accurate speed control with VFDs and ESCs. Default 5000 RPM. Not available in V2.
Optional digital output pin to enable VFD/power supply (V1 analog mode only). Typically connected to VFD's RUN/ENABLE input via optocoupler. Goes high when spindle is commanded on (M3), low when commanded off (M5). Provides hardware enable signal separate from the PWM speed control. Not available in V2 (use separate switch instance instead).
VFD manufacturer/model for Modbus control (V1 modbus mode only). Currently only supports "huanyang" VFDs. Determines the Modbus protocol and register mapping used for RS485 communication. Huanyang VFDs must be configured for RS485 control before use: PD001=2 (run command source: communication port), PD002=2 (frequency source: communication port), PD163=1 (address: 1), PD164=1 (baud: 9600), PD165=3 (data method: 8N1 RTU). Not available in V2.
RS485 receive pin for Modbus communication (V1 modbus mode only). Used with TX and DIR pins to communicate with Modbus VFDs. Requires RS485 transceiver chip (MAX485 or similar) between Smoothieboard and VFD. This pin receives data from the VFD. Not available in V2.
RS485 transmit pin for Modbus communication (V1 modbus mode only). Used with RX and DIR pins to communicate with Modbus VFDs. Requires RS485 transceiver chip. This pin sends data to the VFD. Not available in V2.
RS485 direction control pin (V1 modbus mode only). RS485 is half-duplex, so a single pair of wires is used for both sending and receiving. This pin switches the RS485 transceiver between transmit and receive modes. Typically connected to DE/RE pins on MAX485 chip. Not available in V2.
G-code command to turn spindle on (V2 only, via switch module). Typically M3 for spindle clockwise. Can be configured to any G-code or M-code. Not needed in V1 (M3 is hardcoded).
G-code command to turn spindle off (V2 only, via switch module). Typically M5 for spindle stop. Can be configured to any G-code or M-code. Not needed in V1 (M5 is hardcoded).

G-code Commands

Available G-code commands for PID spindle control:

  • M3 - Start the spindle. M3 S5000 will start the spindle and set speed to 5000 RPM.
  • M5 - Stop the spindle. Last set RPM is remembered and used for next M3 command if S argument is not given.
  • M957 - Report the current spindle speed and PWM value.
  • M958 - Report the current PID parameters. M958 Px.xxx Ix.xxx Dx.xxx will set them (to save the new values, you need to edit config file manually).

Tuning the PID parameters

There is no PID autotuning for spindle parameters currently.

You can use the following process to manually tune the PID:

  1. Set dummy values with M958 P0.0001 I0 D0
  2. Stop the spindle with M5 and make sure spindle is ready to run on next M3 command (i.e. power supply is on).
  3. Run M3 S100000, which should start the spindle at maximum speed.
  4. Measure the time T it takes for the spindle to reach full speed (using your ears and a stopwatch).
  5. Check the maximum RPM R the spindle reaches by running M957

Now set the parameters to:

  • P = 1/R (e.g. for 10,000 RPM, set P = 0.0001)
  • I = 2/(R*T) (e.g. if it took 1 second to speed up to 10,000 RPM, set I = 0.0002)
  • D = T / R / 10 (e.g. D = 0.00001)

Some manual tuning may be needed after this.

Test speed changes using the M3 command and try loading the spindle to see if it reacts fast enough to load changes.

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