Wireless Gadgeteer extender

Paired seven-channel sampled digital-I/O radio endpoints with explicitly configured channel directions.

Development status

Baseline documentation snapshot: 2026-10-11, before the requested connector/protection/usability revision program. New revision features require their own reviewed source and qualification evidence.

This page documents an unqualified engineering study, not a released or tested product. Saved CAD, renders and automated checks do not establish a safe assembly, compatible cable, firmware support or a usable current rating.

Board-specific qualification limits: Retained ERC/DRC/opens/parity and assembly-shape checks zero;83 checklist items unsigned. Firmware/link-loss, RF, host budget, exact stock and physical qualification open.

Interfaces and wiring

The retained v12 uses an MDBT42Q module with integrated nRF52832 for sampled seven-channel digital I/O. Channel directions are configured explicitly; no external nRF24 radio or expander is required by this selected architecture.

Power off before changing connections. Use the selected schematic and a continuity check to verify connector orientation and pin numbering before first power.

Electrical design requirements

Gadgeteer GPIO is 3.3 V logic. Radio supply peaks, bias states, direction contention, pairing, firmware and link-loss safe states require qualification. It is not a transparent analogue, PWM, SPI, I²C, STEP/DIR or safety-interlock replacement.

Selected component architecture

See current review. Retain v12 integrated MDBT42Q nRF52832 sampled seven-channel architecture; no external radio/expander needed. Conditional V1 C2 bypass reuse; final bias/LED values preserved. No successor. Current selected v12; retained native/stock/physical qualification limits remain explicit.

Configuration and commissioning

Use the configuration and firmware contract for the exact selected revision. Do not copy another module’s socket assignments or assume that an unused pin is available. First-article work must verify source selection, reset/unplug behavior, cable orientation and the actual load or sensor interface before normal operation.

Requested connector and usability upgrades

The following are requirements for the next design iterations; this page does not claim they are already fitted:

  • On electrically suitable three/four-pin low-voltage ports, provide compact alternative 2.54 mm header/Molex-style and keyed STEMMA-family footprints. Populate one connector option per shared position and document its pin order. Use STEMMA QT only for compatible four-wire I²C; connector appearance does not make another signal protocol I²C-compatible.
  • Render each supported connector population separately. Document clearances, cable access and the exact fitted option.
  • Use uppercase titles in a consistent Montserrat-style face, labels on both sides, visible domain boundaries, a revision-specific wiring guide and this page’s URL on the silk where readable.
  • Keep mounting-hole centers on a documented 10 mm lattice; add cable-tie holes where space and electrical clearances permit. Place status LEDs near accessible edges and give every indicator its own disable solder jumper. Provide labeled test pads and a ground observation point.
  • Review applicable DC power entries for reverse-polarity cutoff with a blinking warning, overvoltage cutoff/indication, controlled startup and electronic overcurrent protection. Indicator and protection circuits must work in the fault state without defeating isolation or safe output defaults. Thermal protection belongs only where the power/thermal analysis justifies it.
  • Electronic protection does not automatically replace a required mains/branch safety fuse. Backfeed blocking and inductive-load flyback clamps are separate design functions. Do not add identity EEPROMs, fault memory, calibration storage or paid self-test hardware under this upgrade program.

Design sources

Documentation route: smoothieware.org/extensions/wireless-gadgeteer-extender.

Additive design studies

The 2026-10-11 upgrade program has saved additional candidates v13, v14, v15. These studies preserve the historical design described above. Their connector, LED, mechanical and protection changes are revision-specific and remain unqualified.

See the per-board changes, failures and remaining work and mandatory family specification. Use the source hash and native check for the exact candidate being reviewed; do not infer hardware ratings from a rendered population.

Upgrade candidate readback

The three additional revisions are v13, v14, v15. They are engineering studies; saved CAD and renders do not release the hardware. The latest candidate is described below. Older baseline notes above remain historical.

wireless-gadgeteer-extender

  • Latest PCB source, SHA-256 249643da6d382ded8c911c67e3f2365d68f2e58c7ccccf1c3ca56da00553a888.
  • Last native check: 7 errors, including 0 open connections. This is a CAD result, not electrical, assembly or firmware qualification.
  • No alternative connector population is recorded for this physical role. Any applicable connector conversion remains an explicit design-review item.
  • normal population/render record: 6 images; source current; image hashes match; 0 unresolved models.
  • Changes, failed trials and remaining work.

Applicable protection, current-path, thermal, pinout, cable access and physical tests remain open wherever the linked board record has not verified them. A zero native-error count does not close those gates.

Second-round annotation readback v19 — 2026-10-13

Protected source v18; current PCB SHA-256 7cc492849c362ed2d2a481624ab3cf8c247aac8725129ad46560462c733fecf3. Fresh checks: zero enabled PCB errors/opens/parity and ERC errors; 18 PCB warnings. Electrical geometry, project rules and 61 historical files unchanged. Verified 29 model entries, 17 exports and 6 current population views, all inspected. Full documentation URL readable. Inherited rear instruction and reference overlaps remain; antenna keepout and voltage restrictions preserved Inherited native warnings and enabled-rule exclusions remain explicit Physical/thermal/current/connector-fit qualification open No priced or area savings established by annotation candidate.

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