Simple PT100 amplifier board

Condition one PT100 RTD into a bounded analogue voltage for a Smoothieboard analogue input.

Development status

Baseline documentation snapshot: 2026-10-11, before the requested connector/protection/usability revision program. New revision features require their own reviewed source and qualification evidence.

This page documents an unqualified engineering study, not a released or tested product. Saved CAD, renders and automated checks do not establish a safe assembly, compatible cable, firmware support or a usable current rating.

The retained design record states:

IC upgrade and Smoothieboard BOM reuse decisions: IC and stock review.

Board-specific qualification limits: v14 has two open ground connections and unsigned 132-item checklist; physical connector mapping, calibration, measurement accuracy, supplier assembly and fabrication remain unqualified.

Interfaces and wiring

Inputs

  • PT100 terminal, wire count TBD.
  • 3.3/5 V supply and analogue connection from one A socket.

Outputs

  • One filtered analogue voltage to AIN.
  • Optional duplicated 2.54 mm analogue test output only if protected.

Connection contract

The following is the repository-canonical 10-pin mapping for the selected/candidate socket arrangement. Pin 1 is +3.3 V, pin 2 is +5 V, and pin 10 is GND. Current V2 Prime documentation describes a different physical rail placement; do not create footprints, cables, or copper until the real target hardware is inspected and this discrepancy is closed.

Pin Function
1 +3.3 V analogue reference/supply candidate
2 +5 V supply candidate only if amplifier needs it
3 PT100_AIN output
4 Optional second AIN/unconnected
5 Optional third AIN/unconnected
6 Optional GPIO/fault
7 Unused
8 Unused
9 Unused
10 Analogue GND

Power off before connecting or changing jumpers. Verify pin 1, signal direction, supply voltage and ground at both ends of every cable. A mechanically fitting connector is not proof of electrical compatibility. If a host pin mapping or current allocation remains unresolved in the design record, do not connect the board until it is resolved.

Electrical design requirements

The following are specification requirements or study assumptions; they are not measured operating ratings. A newer selected-revision note takes precedence over historical draft options.

  • PT100 is 100 ohms at 0 °C; lead resistance must be included.
  • Excitation, gain, offset, reference and ADC limits are unresolved.
  • The source’s pin-shifting chain is forbidden because it would move fixed rails/ground.

Protection in the design record

The design describes the following protection intent. Check the selected schematic and remaining qualification gates before relying on it:

Sensor-terminal ESD, series resistance, input overvoltage clamps that do not corrupt accuracy, output clamp to ADC rails and filtered/quiet supply.

Selected component architecture

See current review. Retain OPA2333AID/BSS84 analogue contract and precision network; defer digital ADC as architecture change; use exact V2 DCK ESD array and only electrically/package-matched stock passives; no new version. Current selected v14; retained native/stock/physical qualification limits remain explicit.

Configuration and commissioning

Use the configuration and firmware contract for the exact selected revision. Do not copy another module’s socket assignments or assume that an unused pin is available. First-article work must verify source selection, reset/unplug behavior, cable orientation and the actual load or sensor interface before normal operation.

Requested connector and usability upgrades

The following are requirements for the next design iterations; this page does not claim they are already fitted:

  • On electrically suitable three/four-pin low-voltage ports, provide compact alternative 2.54 mm header/Molex-style and keyed STEMMA-family footprints. Populate one connector option per shared position and document its pin order. Use STEMMA QT only for compatible four-wire I²C; connector appearance does not make another signal protocol I²C-compatible.
  • Render each supported connector population separately. Document clearances, cable access and the exact fitted option.
  • Use uppercase titles in a consistent Montserrat-style face, labels on both sides, visible domain boundaries, a revision-specific wiring guide and this page’s URL on the silk where readable.
  • Keep mounting-hole centers on a documented 10 mm lattice; add cable-tie holes where space and electrical clearances permit. Place status LEDs near accessible edges and give every indicator its own disable solder jumper. Provide labeled test pads and a ground observation point.
  • Review applicable DC power entries for reverse-polarity cutoff with a blinking warning, overvoltage cutoff/indication, controlled startup and electronic overcurrent protection. Indicator and protection circuits must work in the fault state without defeating isolation or safe output defaults. Thermal protection belongs only where the power/thermal analysis justifies it.
  • Electronic protection does not automatically replace a required mains/branch safety fuse. Backfeed blocking and inductive-load flyback clamps are separate design functions. Do not add identity EEPROMs, fault memory, calibration storage or paid self-test hardware under this upgrade program.

Design sources

Documentation route: smoothieware.org/extensions/simple-pt100-amplifier-board.

Additive design studies

The 2026-10-11 upgrade program has saved additional candidates v15, v16, v17. These studies preserve the historical design described above. Their connector, LED, mechanical and protection changes are revision-specific and remain unqualified.

See the per-board changes, failures and remaining work and mandatory family specification. Use the source hash and native check for the exact candidate being reviewed; do not infer hardware ratings from a rendered population.

Upgrade candidate readback

The three additional revisions are v15, v16, v17. They are engineering studies; saved CAD and renders do not release the hardware. The latest candidate is described below. Older baseline notes above remain historical.

simple-pt100-amp

  • Latest PCB source, SHA-256 e48c6793986af80caa019fe6c6d762a52bf959537c1f23a3b177ee1885fb8aa5.
  • Last native check: 2 errors, including 2 open connections. This is a CAD result, not electrical, assembly or firmware qualification.
  • No alternative connector population is recorded for this physical role. Any applicable connector conversion remains an explicit design-review item.
  • normal population/render record: 6 images; source current; image hashes match; 0 unresolved models.
  • Changes, failed trials and remaining work.

Applicable protection, current-path, thermal, pinout, cable access and physical tests remain open wherever the linked board record has not verified them. A zero native-error count does not close those gates.

Second-round annotation readback v22 — 2026-10-13

Protected source v21; current PCB SHA-256 b58d174a8c8e55c45f3d7f288702fb5d7486723167d714240a4dd327f82af0a5. Fresh checks: zero enabled PCB errors/opens/parity and ERC errors; 2 PCB warnings. Electrical geometry, project rules and 48 historical files unchanged. Verified 22 model entries, 17 exports and 6 current population views, all inspected. Full documentation URL readable. Inherited native warnings and enabled-rule exclusions remain explicit Physical/thermal/current/connector-fit qualification open No priced or area savings established by annotation candidate.

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