Raw pins breakout

Expose one canonical Y-socket’s ten contacts on a straight 2.54 mm header with one-to-one mapping and continuous GND. The v11 study adds seven bidirectional transient shunts on GPIO pins3–9.

Development status

Baseline documentation snapshot: 2026-10-11, before the requested connector/protection/usability revision program. New revision features require their own reviewed source and qualification evidence.

This page documents an unqualified engineering study, not a released or tested product. Saved CAD, renders and automated checks do not establish a safe assembly, compatible cable, firmware support or a usable current rating.

Board-specific qualification limits: v11 CAD checks are zero but system ESD/host survival, actual mating, assembly, cut-link states and checklist signoff remain open.

Interfaces and wiring

Inputs

  • One canonical type-Y Gadgeteer port.

Outputs

  • One 1×10 2.54 mm header and one electrically parallel Y chain port.

Connection contract

The table below uses the repository-canonical connector rule: pin 1 is +3.3 V, pin 2 is +5 V, and pin 10 is GND. The retained exact native-host netlist extract confirms J32-J40 pins1=/3V3_LIMIT,2=/5V_LIMIT,10=GND, consistent with the canonical map. Actual host/cable orientation remains physically unqualified.

Pin Function Design note
1 +3.3 V Canonical fixed rail.
2 +5 V Canonical fixed rail.
3 GPIO! Board mapping; validate against current V2 hardware before layout.
4 GPIO Board mapping; validate against current V2 hardware before layout.
5 GPIO Board mapping; validate against current V2 hardware before layout.
6 GPIO Board mapping; validate against current V2 hardware before layout.
7 GPIO Board mapping; validate against current V2 hardware before layout.
8 GPIO Board mapping; validate against current V2 hardware before layout.
9 GPIO Board mapping; validate against current V2 hardware before layout.
10 GND Canonical fixed rail.

Power off before connecting or changing jumpers. Verify pin 1, signal direction, supply voltage and ground at both ends of every cable. A mechanically fitting connector is not proof of electrical compatibility. If a host pin mapping or current allocation remains unresolved in the design record, do not connect the board until it is resolved.

Electrical design requirements

The following are specification requirements or study assumptions; they are not measured operating ratings. A newer selected-revision note takes precedence over historical draft options.

  • Rails remain passive pass-throughs; the lowest-rated connector, trace, cable, or upstream source limits current. TVS parts do not establish receiver overvoltage or power-off protection.
  • v04 candidate J1/J3: Samtec SHF-105-01-L-D-TH-LC; exact current/voltage ratings and actual mating cable remain UNVERIFIED. The earlier Amphenol/FCI 20021521-00010T1LF proposal is preserved in the baseline and remains unqualified.

Protection in the design record

The design describes the following protection intent. Check the selected schematic and remaining qualification gates before relying on it:

Keying and pin-1 markings document mating intent; they do not establish ESD or miswire protection. ExposedGPIO lacks protection and no source-backed system exception exists. Any remedy requires actual host/receiver/exposure limits and a reviewed contract; do not choose arbitrary clamps.

Selected component architecture

See current review. Keep passive one-to-one adapter and exact keyed connectors; retain seven conditional V2 LRC SOD-882 shunts already in v11; no further revision. Current selected v11; retained native/stock/physical qualification limits remain explicit.

Configuration and commissioning

Use the configuration and firmware contract for the exact selected revision. Do not copy another module’s socket assignments or assume that an unused pin is available. First-article work must verify source selection, reset/unplug behavior, cable orientation and the actual load or sensor interface before normal operation.

Requested connector and usability upgrades

The following are requirements for the next design iterations; this page does not claim they are already fitted:

  • On electrically suitable three/four-pin low-voltage ports, provide compact alternative 2.54 mm header/Molex-style and keyed STEMMA-family footprints. Populate one connector option per shared position and document its pin order. Use STEMMA QT only for compatible four-wire I²C; connector appearance does not make another signal protocol I²C-compatible.
  • Render each supported connector population separately. Document clearances, cable access and the exact fitted option.
  • Use uppercase titles in a consistent Montserrat-style face, labels on both sides, visible domain boundaries, a revision-specific wiring guide and this page’s URL on the silk where readable.
  • Keep mounting-hole centers on a documented 10 mm lattice; add cable-tie holes where space and electrical clearances permit. Place status LEDs near accessible edges and give every indicator its own disable solder jumper. Provide labeled test pads and a ground observation point.
  • Review applicable DC power entries for reverse-polarity cutoff with a blinking warning, overvoltage cutoff/indication, controlled startup and electronic overcurrent protection. Indicator and protection circuits must work in the fault state without defeating isolation or safe output defaults. Thermal protection belongs only where the power/thermal analysis justifies it.
  • Electronic protection does not automatically replace a required mains/branch safety fuse. Backfeed blocking and inductive-load flyback clamps are separate design functions. Do not add identity EEPROMs, fault memory, calibration storage or paid self-test hardware under this upgrade program.

Design sources

Documentation route: smoothieware.org/extensions/raw-pins-breakout.

Additive design studies

The 2026-10-11 upgrade program has saved additional candidates v12, v13, v14. These studies preserve the historical design described above. Their connector, LED, mechanical and protection changes are revision-specific and remain unqualified.

See the per-board changes, failures and remaining work and mandatory family specification. Use the source hash and native check for the exact candidate being reviewed; do not infer hardware ratings from a rendered population.

Upgrade candidate readback

The three additional revisions are v12, v13, v14. They are engineering studies; saved CAD and renders do not release the hardware. The latest candidate is described below. Older baseline notes above remain historical.

raw-pins-breakout

  • Latest PCB source, SHA-256 549a1e03471a84ac629584d24ff20ae573ad3d160b4e8a976890c446d67ba241.
  • Last native check: 0 errors, including 0 open connections. This is a CAD result, not electrical, assembly or firmware qualification.
  • No alternative connector population is recorded for this physical role. Any applicable connector conversion remains an explicit design-review item.
  • normal population/render record: 6 images; source current; image hashes match; 0 unresolved models.
  • Changes, failed trials and remaining work.

Applicable protection, current-path, thermal, pinout, cable access and physical tests remain open wherever the linked board record has not verified them. A zero native-error count does not close those gates.

Second-round annotation candidate: v15

This saved engineering candidate updates revision labels and annotation styling while preserving the electrical geometry, schematic, project rules and baseline files. Independent current checks find zero enabled board errors, open connections, parity errors and schematic-rule errors; 0 board warnings remain. Six current normal-population views and source-bound manufacturing/model hashes were verified for this board.

The documentation URL is still absent from the board. The automatic placement search found no readable clear area while retaining existing annotations; deliberate label reflow remains to be tried. This requirement is pending, and the revision does not establish assembly or fabrication qualification, area savings or priced savings.

Earlier revision contracts and readbacks on this page remain historical. Physical connector fit, mounting, fault, current and thermal qualification remain open where applicable.

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