Parallel port breakout

Expose 12 output and 5 input machine-control signals on a legacy DB25 interface, isolated and buffered from Smoothieboard V2.

Additive digital-isolator candidate — 2026-10-13

Native v21, derived from retained v20, replaces nine dual optocoupler packages and their LED resistors with three ISO7760DWR digital isolators. Twelve outputs and five inputs, host/field domains, buffered signal polarity and disabled-output defaults remain. The four-layer outline remains 120 × 140 mm; native footprint count falls from 256 to 213. The non-F high-default isolators are intentional.

The retained candidate has zero native electrical-rule, full-track design-rule, connectivity, schematic/PCB parity and component-contract findings. Its four copper fabrication layers preserve the center isolation gap. Fresh populated/bare views and candidate manufacturing exports accompany the engineering record. These checks do not establish machine safety: human run permission, host power, actual DB25 connector/harness, thermal, assembly and physical isolation remain unqualified. No firmware was changed. All older revisions remain available; the development snapshot below is historical.

Development status

Baseline documentation snapshot: 2026-10-11, before the requested connector/protection/usability revision program. New revision features require their own reviewed source and qualification evidence.

This page documents an unqualified engineering study, not a released or tested product. Saved CAD, renders and automated checks do not establish a safe assembly, compatible cable, firmware support or a usable current rating.

Board-specific qualification limits: v17 native checks are zero but only 4/39 bypass pairs meet package limits; 28 inherited via-drill/SMD and 12 annular-only assembly contacts remain, and checklist/physical gates are unsigned.

Interfaces and wiring

Inputs

  • Two Y sockets plus one X socket from V2.
  • Five DB25 return inputs from the machine side.

Outputs

  • Twelve isolated 5 V DB25 outputs.
  • Five isolated 3.3 V-safe signals toward V2.

Connection contract

The following is the repository-canonical 10-pin mapping for the selected/candidate socket arrangement. Pin 1 is +3.3 V, pin 2 is +5 V, and pin 10 is GND. Current V2 Prime documentation describes a different physical rail placement; do not create footprints, cables, or copper until the real target hardware is inspected and this discrepancy is closed.

Pin Function
1 Port supply: +3.3 V on each socket
2 Port supply: +5 V on each socket
3 Y1 GPIO1 / Y2 GPIO8 / X GPIO15
4 Y1 GPIO2 / Y2 GPIO9 / X GPIO16
5 Y1 GPIO3 / Y2 GPIO10 / X GPIO17
6 Y1 GPIO4 / Y2 GPIO11 / X unused
7 Y1 GPIO5 / Y2 GPIO12 / X unused
8 Y1 GPIO6 / Y2 GPIO13 / X unused
9 Y1 GPIO7 / Y2 GPIO14 / X unused
10 Common V2-side GND on each socket

Power off before connecting or changing jumpers. Verify pin 1, signal direction, supply voltage and ground at both ends of every cable. A mechanically fitting connector is not proof of electrical compatibility. If a host pin mapping or current allocation remains unresolved in the design record, do not connect the board until it is resolved.

Electrical design requirements

The following are specification requirements or study assumptions; they are not measured operating ratings. A newer selected-revision note takes precedence over historical draft options.

  • Isolation voltage, propagation delay and pulse rate are unresolved.
  • Machine-side isolated power must be defined; isolation is invalid if grounds are casually joined.
  • Startup and cable-disconnect states must disable motion.

Protection in the design record

The design describes the following protection intent. Check the selected schematic and remaining qualification gates before relying on it:

Add DB25 ESD, input current limiting, isolated-domain spacing, output-enable pull-downs and short-circuit-aware buffers. Bond or RC-couple the connector shell only according to the chassis plan.

Selected component architecture

See current review. Retain optocoupler/buffer design; defer ISO7760 as a new architecture, not a drop-in. Conditional V1 0603 resistor families only; no new revision. Current selected v17; retained native/stock/physical qualification limits remain explicit.

Configuration and commissioning

Use the configuration and firmware contract for the exact selected revision. Do not copy another module’s socket assignments or assume that an unused pin is available. First-article work must verify source selection, reset/unplug behavior, cable orientation and the actual load or sensor interface before normal operation.

Requested connector and usability upgrades

The following are requirements for the next design iterations; this page does not claim they are already fitted:

  • On electrically suitable three/four-pin low-voltage ports, provide compact alternative 2.54 mm header/Molex-style and keyed STEMMA-family footprints. Populate one connector option per shared position and document its pin order. Use STEMMA QT only for compatible four-wire I²C; connector appearance does not make another signal protocol I²C-compatible.
  • Render each supported connector population separately. Document clearances, cable access and the exact fitted option.
  • Use uppercase titles in a consistent Montserrat-style face, labels on both sides, visible domain boundaries, a revision-specific wiring guide and this page’s URL on the silk where readable.
  • Keep mounting-hole centers on a documented 10 mm lattice; add cable-tie holes where space and electrical clearances permit. Place status LEDs near accessible edges and give every indicator its own disable solder jumper. Provide labeled test pads and a ground observation point.
  • Review applicable DC power entries for reverse-polarity cutoff with a blinking warning, overvoltage cutoff/indication, controlled startup and electronic overcurrent protection. Indicator and protection circuits must work in the fault state without defeating isolation or safe output defaults. Thermal protection belongs only where the power/thermal analysis justifies it.
  • Electronic protection does not automatically replace a required mains/branch safety fuse. Backfeed blocking and inductive-load flyback clamps are separate design functions. Do not add identity EEPROMs, fault memory, calibration storage or paid self-test hardware under this upgrade program.

Design sources

Documentation route: smoothieware.org/extensions/parallel-port-breakout.

Additive design studies

The 2026-10-11 upgrade program has saved additional candidates v18, v19, v20. These studies preserve the historical design described above. Their connector, LED, mechanical and protection changes are revision-specific and remain unqualified.

See the per-board changes, failures and remaining work and mandatory family specification. Use the source hash and native check for the exact candidate being reviewed; do not infer hardware ratings from a rendered population.

Upgrade candidate readback

The three additional revisions are v18, v19, v20. They are engineering studies; saved CAD and renders do not release the hardware. The latest candidate is described below. Older baseline notes above remain historical.

parallel-port-breakout

  • Latest PCB source, SHA-256 284b430acaf78a4715993d1324960ecef40e41263f1afd896fcd1318ba1ba894.
  • Last native check: 0 errors, including 0 open connections. This is a CAD result, not electrical, assembly or firmware qualification.
  • No alternative connector population is recorded for this physical role. Any applicable connector conversion remains an explicit design-review item.
  • normal population/render record: 6 images; source current; image hashes match; 0 unresolved models.
  • Changes, failed trials and remaining work.

Applicable protection, current-path, thermal, pinout, cable access and physical tests remain open wherever the linked board record has not verified them. A zero native-error count does not close those gates.

Second-round annotation readback v22 — 2026-10-13

Protected source v21; current PCB SHA-256 2753ab9f5785c3f6db221b1a04c08cd505818b57094c1e4d2ca4213d3984c70a. Fresh checks: zero enabled PCB errors/opens/parity and ERC errors; 0 PCB warnings. Electrical geometry, project rules and 57 historical files unchanged. Verified 198 model entries, 19 exports and 6 current population views, all inspected. Full documentation URL readable. Protective-interface and current limits remain provisional Inherited native warnings and enabled-rule exclusions remain explicit Physical/thermal/current/connector-fit qualification open No priced or area savings established by annotation candidate.

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